Variable Axial Piston Pump A11VO

1.Variable displacement pump with axial piston drive swashplate design for hydrostatic drives in open circuits

2.Design primarily for use in mobile applications

3.Pump operation either self-priming,with tank charging or charging pump

4.A comprehensive range of varialble units is available for different control functions

5.Power can be adjusted from the outside , even when the machine is running

6.The through drive is suitable for attachment of gear pumps and axial piston pumps  up to the same size , i.e.100% through drive

7.The Volume flow is adjustable in proportion to the dirve speed and displacement and is infinitely variable from QVmax to QvMin=0

Detailed description

The axial piston variable pump A11VO is a robust and versatile hydraulic component engineered for demanding hydrostatic drive systems, particularly those found in mobile applications. At its core, this pump utilizes a variable displacement design with an axial piston drive featuring a swashplate configuration. This fundamental design allows for precise and efficient flow control, making it highly suitable for open circuit hydrostatic drives where adaptability is key.

One of the primary advantages of this pump is its operational flexibility. It can function effectively in several modes, including self-priming operation, or it can be used in systems with tank charging or an integrated charging pump. This adaptability simplifies system design and allows the pump to be integrated into a wide variety of hydraulic circuits without extensive modification.

To accommodate diverse operational needs, the A11VO is available with a comprehensive selection of variable displacement controls. These units enable different control functions, ensuring that the pump’s output can be precisely matched to the specific requirements of the machine and its tasks. Furthermore, for enhanced on-site flexibility, the power setting of the pump can be adjusted externally, and crucially, this adjustment can be performed even while the machine is in operation, allowing for real-time optimization without downtime.

The pump’s robust construction is complemented by its thoughtful mechanical design. It features a through drive capability that is particularly noteworthy, as it is engineered to accept the attachment of additional pumps, such as gear pumps or further axial piston pumps, up to the same frame size. This allows for 100% through-drive torque, enabling a compact and efficient multiple-pump arrangement from a single drive source.

In terms of performance, the A11VO delivers highly controllable hydraulic power. The volume flow is directly proportional to both the drive speed and the displacement setting. This flow can be adjusted infinitely and steplessly across its entire operating range, from its maximum volume (QVmax) down to a negligible minimum (QVmin = 0). This precise, variable control is essential for optimizing the efficiency and responsiveness of modern mobile hydrostatic drives.

Ordering Code / Standard Program

A11V / 1 - N
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

Axial piston unit

01 Swashplate design, variable, nominal pressure 350 bar, maximum pressure 400 bar A11V

Charge pump(impeller)

02 without charge pump (no code)
with charge pump - - - - L

Operation

03 Pump, open circuit

Size

04 ≈Displacement Yg maxin cm3 40 60 75 95 130 145 190 260

Control unit

05 Power control LR LR
with override cross sensing negative LR C LP.C
high-pressure related negative LR3 LR3
pilot-pressure related negative LG1 LG1
positive LG2 LG2
electric U=12V negative LE1 LE1
U=24V negative LE2 LE2
with pressure cut-off D L.D..
hydraulic,2-stage E L.E..
hydraulic, remote controlled G L..G.
with load sensing S L...S
electric, prop. override, 24 V S2 L...S2
hydraulic, prop. override S5 L...S5
with stroke limiter negative

characteristic

Δp =25 bar H1 L...H1
Δp =10 bar H5 L...H5
positive

characteristic

Δp =25 bar H2 L...H2
Δp =10 bar H6 L...H6
U=12V U1 L...U1
U=24V U2 L...U2
Pressure control DR DR
with load sensing DRS DRS
remote controlled DRG DRG
for parallel operation DRL DRL
Hydraulic control , pilot-pressure related (positive characteristic) Δp = 10 bar HD1 HD1
Δp=25 bar HD2 HD2
with pressure cut-off D HD.D
with pressure cut-off, remote controlled G HD.G
Electric control with proportional solenoid (positive characteristic) U=12V EP1 EP1
U=24V EP2 EP2
with pressure cut-off D EP.D
with pressure cut-off, remote control G EP.G

In case of controls with several additional functions, observe the order of the columns, only one option per column is possible (e.g. LRDCH2). The following combinations are not available for the power control: LRDS2, LRDS5, L.. GS, L.. GS2, L. GS5EC and the combination L..DG in conjunction with the stroke limiters H1, H2, H5, H6, U1 and U2.

Series

06 1

Index

07 Size 40 ... 130 0
Size 145...260 1

Direction of rotation

08 Viewed from shaft end clockwise R
counter-clockwise L

Seals

09 NBR (nitrile-caoutchouc), shaft seal ring in FKM (fluor-caoutchouc) N

Shaft end

10 40 60 75 95 130 145 190 260
Splined shaft DIN 5480 for single and combination pump Z
Parallel keyed shaft DIN 6885 P
Splined shaft ANSI B92.1a-1976 for single pump S
for combination pump _1) _1) _1) T

Mounting flange

11 40 60 75 95 130 145 190 260
SAE J744-2-hole - - - - - - C
SAE J744-4-hole - - D
SAE J6172) (SAE 3) - - - - G

Service line ports

12 Pressure and suction port SAE, at side, opposite side

(with metric fastening threads)

40 60 75 95 130 145 190 260
12

Through drive

40 60 75 95 130 145 190 260
13 Flange SAE J7443) Coupler for splined shaft
- - N00
82-2 (A) 5/8in 9T 16/32DP (A) K01
3/4in 11T 16/32DP (A-B) K52
101-2 (B) 7/8in 13T 16/32DP (B) K02
1in 15T 16/32DP (B-B) K04
W35 2x30x16x9g K79
127-2 (C)4) 1 1/4in 14T 12/24DP (C) - K07
1 1/2in 17T 12/24DP (C-C) - - - K24
W30 2x30x14x9g - K80
W35 2x30x16x9g - K61
152-4 (D) 1 1/4in 14T 12/24DP (C) - - K86
1 3/4in 13T 8/16DP (D) - - - - K17
W40 2x30x18x9g - - K81
W45 2x30x21x9g - - - K82
W50 2x30x24x9g - - - - K83
165-4 (E) 1 3/4in 13T 8/16DP (D) - - - - - - K72
W50 2x30x24x9g - - - - - - K84
W60 2x30x28x9g - - - - - - - K67

Swivel angle indicator

14 40 60 75 95 130 145 190 260
without swivel angle indicator (no symbol)
with optical swivel angle indicator - v
with electric swivel angle sensor - R

Connector for solenoids

15 40 60 75 95 130 145 190 260
DEUTSCH connector molded, 2-pin - without suppressor diode P

Standard/special version

16 Standard version without symbol
combined with attachment part or attachment pump -K
Special version -S
combined with attachment part or attachment pump -SK

1) S-shaft suitable for combination pump!

2) To fit the flywheel case of the combustion engine

3)22-hole;44-hole

4) Size 190 and 260 with 2 + 4-hole flange

•= available   ○= on request   -= not available      = preferred program

Technical Data

Table of values (theoretical values, without efficiency and tolerances; values rounded)

Size A11VO 40 60 75 95 130 190 190 260
Displacement Vg max cm3 42 58.5 74 93.5 130 190 190 260
Vg min cm3 0 0 0 0 0 0 0 0
Speed
maximum at Vg max1)

maximum at Vg ≤ Vg max1)

nmax rpm 3000 2700 2550 2350 2100 2200 2100 1800
nmax1 rpm 3500 3250 3000 2780 2500 2500 2100 2300
Flow

at nmax and vg max

qv max I/min 126 158 289 220 273 319 405 468
Flow at

qv max and Δp = 350 bar

Pmax kW 74 92 110 128 159 186 236 273
Torque at

vg max and Δp = 350 bar

Tmax Nm 234 326 412 521 724 808 1075 1448
Rotary stiffness Z shaft Nm/rad 88894 102440 145836 199601 302495 302495 346190 686465
P shaft Nm/rad 87467 107888 143104 196435 312403 312403 383292 653835
S shaft Nm/rad 58347 86308 101921 173704 236861 236861 259773 352009
T shaft Nm/rad 74476 102440 12560 - - - 301928 567115
Moment of inertia for rotary group JTW Kgm2 0.0048 0.0082 0.0115 0.0173 0.0318 0.0341 0.055 0.0878
Angular acceleration, max4) α rad/s2 22000 17500 15000 13000 10500 9000 6800 4800
Filling capacity V I 1.1 1.35 1.85 2.1 2.9 2.9 3.8 4.6
Mass (approx.) m kg 32 40 45 53 66 76 95 125
Size A11VO 130 145 190 260
Displacement Vg max cm3 130 145 193 260
Vg min cm3 0 0 0 0
Speed
maximum at Vg max1)

maximum at Vg ≤ Vg max1)

nmax rpm 2500 2500 2500 2300
nmax1 rpm 2500 2500 2500 2300
Flow

at nmax and vg max

qv max I/min 325 363 483 598
Flow at

qv max and Δp = 350 bar

Pmax kW 190 211 281 349
Torque at

vg max and Δp = 350 bar

Tmax Nm 724 808 1075 1448
Rotary stiffness Z shaft Nm/rad 302495 302495 346190 686465
P shaft Nm/rad 312403 312403 383292 653835
S shaft Nm/rad 236861 236861 259773 352009
T shaft Nm/rad - - 301928 567115
Moment of inertia for rotary group JTW Kgm2 0.0337 0.036 0.0577 0.0895
Angular acceleration, max4) α rad/s2 10500 9000 6800 4800
Filling capacity V I 2.9 2.9 3.8 4.6
Mass (approx.) m kg 72 73 104 138

1 )The values apply at absolute pressure (Pabs) 1 bar at the suction port S and mineral hydraulic fluid.

2)The values apply at absolute pressure (Pabs) of at least 0.8 bar at the suction port S and mineral hydraulic fluid.

3) The values apply at Vs Vg max or in case of an increase in the inlet pressure Pabs at the suction port S (see diagram page 6)

4) - The area of validity is situated between 0 and the maximum permissible speed.It applies for external stimuli (e.g. engine 2-8 times rotary frequency, cardan shaft twice the rotary frequency).

-The limit value applies for a single pump only.

-The loading on the connection parts has to be considered.

Caution:

Exceeding the permissible limit values could cause a loss of function, reduced service life or the destruction of the axial piston unit. The permissible values can be determined by calculation.

Permissible radial and axial loadirng on drive shaft

The values stated are maximum data and not permissible for continuous operation

Size 40 60 75 95 130 190 190 260
Radial force, max.at distance a, b,c(from shaft collar)

 

Fq max

a

N

mm

3600 5000 6300 8000 11000 11000 16925 22000
17.5 17.5 20 20 22.5 22.5 26 29
Fq max

b

N

mm

2891 4046 4950 6334 8594 8594 13225 16809
30 30 35 35 40 40 46 50
Fq max

c

N

mm

2416 3398 4077 5242 7051 7051 108500 13600
42.5 42.5 50 50 57.5 57.5 66 71
Axial force, max.

 

±Fax max N 1500 2200 2750 3500 4800 4800 6000 4150

Permissible input and through drive torques

Size 40 60 75 95 130 190 190 260
Torque

(at Vg max and Δp = 350 bar 1)

Tmax Nm 234 326 412 521 724 808 1075 1448
Input torque, max.2)

at shaft end P

Shaft key DN 6885

TE perm. Nm 468 648 824 1044 1448 1448 2226 2787
Φ32 Φ35 Φ40 Φ45 Φ50 Φ50 Φ55 Φ60
at Z shaft end

DIN 5480

TE perm. Nm 912 912 1460 2190 3140 3140 3140 5780
W35 W35 W40 W45 W50 W50 W50 W60
at S shaft end

ANSI B92.1a-1976 (SAE J744)

TE perm. Nm 314 602 602 1640 1640 1640 1640 1640
1in 1 1/4in 1 1/4in 1 3/4in 1 3/4in 1 3/4in 1 3/4in 1 3/4in
at T shaft end

ANSI B92.1a-1976 (SAE J744)

TE perm. Nm 602 970 970 - - - 2670 4070
1 1/4 in 1 3/8 in 1 3/8 in - - - 2 in 2 1/4 in
Through drive torque, max.3) TD perm. Nm 314 521 660 822 1110 1110 1760 2065

1)Efficiency not considered

2) For drive shafts with no radial force

3) Observe max. input torque for shaft S!

Torque distribution

Determining the nominal value

Flow qv=(Vg ∙ n ∙ ηv) / 1000 I/min
Torque T=(Vg ∙ Δp) / 20 ∙ π ∙ ηmh Nm
Power P=(2π ∙ T ∙ n)/60000=(qv ∙ Δp)/600 ∙ ηt kW

Vg = Displacement per revolution in cm3

Δp = Differential pressure in bar

n = Speed in rpm

ηv = Volumetric efficiency

ηmh = Mechanical-hydraulic efficiency

ηt = Overall efficiency (nt= nv* nmh)

A11VLO