Wenzhou Prance Hydraulic Equipment Co., Ltd
Axial Piston Pump OEM A4VG
1).Integrated auxliay pump for boost and piot oilsupply.
2).Flow direcion changes smoothy when the swashplate is moved through the neutral postion
3).High-pressure relief valves with integated boost function.
4).With adjustable pressure cut-off as standard
5).Boost-pressure relief valve
Detailed description
Type code
| 01 | 02 | 03 | 04 | 05 | 06 | 07 | 08 | 09 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | ||
| A4V | G | D | / | 32 | - | N |
Axial pistion unit
| 01 | Swashplate design, variable, nominal pressure 400 bar, maximum pressure 450 bar | A4V |
Operating mode
| 02 | Pump, closed circuit | G |
Size (NG)
| 03 | Geometric displacement, see "Technical data" on page 8 | 28 | 40 | 56 | 71 | 90 | 125 | 180 |
Control device
| 28 | 40 | 56 | 71 | 90 | 125 | 180 | |||||
| 04 | Without control module | ● | ● | ● | ● | ● | ● | ● | NV | ||
| Proportional control, hydraulic | Pilot-pressure related p = 6 to 18 bar | ● | ● | ● | ● | ● | ● | ● | HD3 | ||
| Mechanical servo | ● | ● | ● | ● | ● | ● | ● | HW | |||
| Proportional control, electric | U=12V | ● | ● | ● | ● | ● | ● | ● | EP3 | ||
| U=24V | ● | ● | ● | ● | ● | ● | ● | EP4 | |||
| Two-point control, electric | U=12V | ● | ● | ● | ● | ● | ● | ● | EZ1 | ||
| U=24V | ● | ● | ● | ● | ● | ● | ● | EZ2 | |||
| Automatic control, speed related | U=12V | ● | ● | ● | ● | ● | ● | ● | DA1 | ||
| U=24V | ● | ● | ● | ● | ● | ● | ● | DA2 | |||
| tydraulic control, direct operated | ● | ● | ● | ● | ● | ● | ● | DG | |||
| Electric control, direct operated,
two pressure reducing valves |
U=12V | ● | ● | ● | ● | - | - | - | ET5 | ||
| U=24V | ● | ● | ● | ● | - | - | - | ET6 | |||
Pressure cut-off
| 05 | Pressure cut-off(standard) | D |
Neutral position switch
| 06 | Without neutral position switch (without code) | ● | |
| Neutral position switch (for HW control only) | ● | L |
Mechanical stroke limiter
| 07 | Without mechanical stroke limiter (without code) | ● | |
| Mechanical stroke limiter, externally adjustable | ● | M |
Stroking chamber pressure port
| 06 | Without stroking chamber pressure port X3, X4 without code | ● | |
| Stroking chamber pressure port X3, X4 | ● | T |
DA control valve
| NV | HD | HW | DG | DA | EP | EZ | ||||
| 09 | Without DA control valve | ● | ● | ● | ● | - | ● | ● | 1 | |
| DA control valve, fixed setting | - | ● | ● | ● | ● | ● | - | 2 | ||
| DA control valve, mechanically adjustable with position lever | direction of actuation, clockwise | - | ● | ● | ● | ● | ● | - | 3R | |
| direction of actuation,
counter-clockwise |
- | ● | ● | ● | ● | ● | - | 3L | ||
| DA control valve, fixed setting, ports for pilot control device | - | ● | ● | - | ● | ● | - | 7 | ||
| DA control valve, fixed setting and brake inch valve mounted, control with brake fluid | based on mineral oil | - | - | - | - | ● | - | - | 8 | |
•= available ○= on request -= not available
= preferred program
Series
| 10 | Series 3, index 2 | 32 |
Direction of rotation
| 11 | Viewed from shaft end | clockwise | R |
| counter-clockwise | L |
Sealing material
| 12 | NBR(nitrile rubber),shaft seal in FKM (fluoroelastomer) | N |
Drive shaft
| 28 | 40 | 56 | 71 | 90 | 125 | 180 | ||||
| 13 | Splined shaft
DIN 5480 |
for single pump | ● | ● | ● | ● | ● | ● | ● | Z |
| for combination pump-1st pump | _1) | ● | ● | ● | ● | ● | _2) | A | ||
| Splined shaft
ANSI B92. 1a |
for single pump | ● | ● | ● | ● | ● | ● | ● | S | |
| for combination pump-1st pump | _2) | _2) | ● | ● | _2) | ● | ● | T | ||
| for combination pump-2nd pump | - | ● | - | - | ● | - | - | U |
Mounting flange
| 28 | 40 | 56 | 71 | 90 | 125 | 180 | ||||
| 14 | SAE J744 | 2-hole | ● | ● | ● | - | - | - | - | C |
| 4-hole | - | - | - | - | - | - | ● | D | ||
| 2+4-hole | - | - | - | ● | ● | ● | - | F |
Working port
| 28 | 40 | 56 | 71 | 90 | 125 | 180 | ||||
| 15 | SAE Working port A and B, top and bottom | Suction port S bottom | - | ● | ● | ● | ● | ● | ● | 02 |
| SAE Working port A and B, top and bottom | Suction port S top | - | ● | ● | ○ | ○ | ○ | ○ | 03 | |
| SAE Working port A and B, same side right3) | Suction port S bottom | ● | - | - | - | - | - | - | 10 | |
| SAE Working port A and B, same side left3) | Suction port S bottom | - | - | - | ● | ○ | ● | - | ||
| SAE Working port A and B, same side right3) | Suction port S top | - | - | - | ○ | ○ | ○ | - | 13 | |
| SAE Working port A and B, same side left3) | Suction port S top | ● | - | ● | - | - | - | - |
Boost pump
| 16 | Without integrated boost pump | without through drive | N |
| with through drive | K | ||
| Integrated boost pump | with and without through drive | F |
Through drive
| 28 | 40 | 56 | 71 | 90 | 125 | 180 | ||||
| 17 | Without through drive, versions N and F(no. 16) only | ● | ● | ● | ● | ● | ● | ● | 00 | |
| Flange SAE J7444) | Hub for splined shaft | |||||||||
| 82-2(A) | 5/8 in 9T 16/32DP5) | ● | ● | ● | ● | ● | ● | ● | 01 | |
| 101-2(B) | 7/8 in 13T 16/32DP5) | ● | ● | ● | ● | ● | ● | ● | 02 | |
| 1 in 15T 16/32DP5) | ● | ● | ● | ● | ● | ● | ● | 04 | ||
| 127-2(C) | 1 in 15T 16/32DP5) | - | ● | - | - | - | - | - | 09 | |
| 1 1/4 in 14T 12/24DP5) | - | - | ● | ● | ● | ● | ● | 07 | ||
| 52-2/4(D) | W35 2X16X9g7) | - | - | - | - | ● | - | - | 73 | |
| 1 3/4 in 13T 8/16DP5) | - | - | - | - | - | ● | ● | 69 | ||
| 165-4(E) | 1 3/4 in 13T 8/16DP5) | - | - | - | - | - | - | ● | 72 | |
•= available ○= on request -= not available
1)Standard for combination pump-1st pump:Shaft Z
2) Standard for combination pump -1st pump:Shaft S
3) Only possible without attachment filter
4)2=2-hole;4=4-hole
5) Hub for splined shaft to ANSI B92.1a
6) NG90 to 180 with additional 4-hole-flange (127-4)
7) Hub for splined shaft according to DIN 5480.
High-pressure relief valve
| Setting rabe Δp | 28 | 40 | 56 | 71 | 90 | 125 | 180 | ||||
| 18 | High-pressure relief valve,pilot operated | 100 to 420 bar | with bypass | - | - | - | ● | ● | ● | ● | 1 |
| High-pressure relief valve,direch operated, fixed setting | 250 to 420 bar | without bypass | ● | ● | ● | - | - | - | - | 3 | |
| with bypass | ● | ● | ● | - | - | - | - | 5 | |||
| 100 to 250 bar | without bypass | ● | ● | ● | - | - | - | - | 4 | ||
| with bypass | ● | ● | ● | - | - | - | - | 6 | |||
Filtration boost circuit/external boost pressure supply
| 28 | 40 | 56 | 71 | 90 | 125 | 180 | |||
| 19 | Filtration in the boost pump suction line | ● | ● | ● | ● | ● | ● | ● | S |
| Filtration in the boost pump pressure line
Porst for external boost circuit filtration (Fe and Fa) |
● | ● | ● | ● | ● | ● | ● | D | |
| Attachment filter with cold start valve | - | ● | ● | ● | ● | ● | ● | F | |
| Attachment filter with cold start valve and visual contamation indicator | - | ● | ● | ● | ● | ● | ● | P | |
| Attachment filter with cold start valve and electric contamation indicator | - | ● | ● | ● | ● | ● | ● | B | |
| External boost pressure supply (version without integrated boost pump-N00, K...) | ● | ● | ● | ● | ● | ● | ● | E |
Swivel angle sensor
| 28 to 180 | |||
| 20 | Without swivel angle sensor (without code) | ● | |
| Electric swivel angle sensor8) | ● | R |
Connector for solenoids9)
| 28 to 180 | ||||
| 21 | Without connector (without code),only for purely hydraulic control | ● | ||
| DEUTSCH molded connector,2-pin | without suppressor diode | ● | P | |
| with suppressor diode(only for EZ and DA) | ● | Q | ||
Standard/special version
| 22 | Standard version | without code | |
| combined with attachment part or attachment pump | -K | ||
| Special version | -S | ||
| combined with attachment part or attachment pump | -SK |
•= available ○= on request -= not available
= preferred program
Notice
▶In addition to the type code,please specify the
relevant technical data when placing your order.
8)Please contact us if the swivel angle sensor is used for control
9) Connectors for other electric components may deviate
Technical data
| Size
Displacement.geometric.per revolution |
NG | 28 | 40 | 56 | 71 | 90 | 125 | 180 | |||
| variable pump | Vg max | cm3 | 28 | 40 | 56 | 71 | 90 | 125 | 180 | ||
| boost pump (at p=20bar) | VgSp | cm3 | 6.1 | 8.6 | 11.6 | 19.6 | 19.6 | 28.3 | 39.8 | ||
| Rotational speed1) | maximum at Vg max | nnom | rpm | 4250 | 4000 | 3600 | 3300 | 3050 | 2850 | 2500 | |
| limted,maximum2) | nmax1 | rpm | 4500 | 4200 | 3900 | 3600 | 3300 | 3250 | 2900 | ||
| intermittent,maximum3) | nmax2 | rpm | 5000 | 5000 | 4500 | 4100 | 3800 | 3450 | 3000 | ||
| minimum | nmin | rpm | 500 | 500 | 500 | 500 | 500 | 500 | 500 | ||
| Flow | at nnom and Vg max | qv | I/min | 119 | 160 | 202 | 234 | 275 | 356 | 450 | |
| Power4) | at nnom,Vg max and Δp = 400 bar | P | kW | 79 | 107 | 134 | 156 | 183 | 238 | 300 | |
| Torque4) | at Vg max and | Δp = 440 bar | T | Nm | 178 | 255 | 357 | 452 | 573 | 796 | 1146 |
| Δp = 100 bar | T | Nm | 45 | 64 | 89 | 113 | 143 | 199 | 286 | ||
| Rotary stiffness of drive shaft | S | c | kNm/rad | 31.4 | 69 | 80.8 | 98.8 | 158.1 | 218.3 | 244.5 | |
| T | c | kNm/rad | - | - | 95 | 120.9 | - | 252.1 | 318.4 | ||
| A | c | kNm/rad | - | 79.6 | 95.8 | 142.4 | 176.8 | 256.5 | - | ||
| Z | c | kNm/rad | 32.8 | 67.5 | 78.8 | 122.8 | 137 | 223.7 | 319.6 | ||
| U | c | kNm/rad | - | 50.8 | - | - | 107.6 | - | - | ||
| Moment of inertia for rotary group | JTW | Kgm2 | 0.0022 | 0.0038 | 0.0066 | 0.0097 | 0.0149 | 0.0232 | 0.0444 | ||
| Maximum angular acceleration5) | α | rad/s2 | 38000 | 30000 | 24000 | 21000 | 18000 | 14000 | 11000 | ||
| Case volume | V | L | 0.9 | 1.1 | 1.5 | 1.3 | 1.5 | 2.1 | 3.1 | ||
| Weight (without through drive) approx. | m | kg | 29 | 31 | 38 | 50 | 60 | 80 | 101 | ||
Notice
▶Theoretical values, without efficiency and tolerances;values rounded
▶Operation above the maximum values or below the minimum values may result in a loss of function, a reduced service life or in the destruction of the axial piston unit.
Determining the operation characteristics
| Flow | qv=(Vg ∙ n ∙ ηv) / 1000 | I/min |
| Torque | T=(Vg ∙ Δp) / 20 ∙ π ∙ ηhm | Nm |
| Power | P=(2π ∙ T ∙ n)/60000=(qv ∙ Δp)/600 ∙ ηt | kW |
Key
Vg Displacement per revolution in [cm3]
Δp Differential pressure [bar]
n Rotational speed [rpm]
ηv Volumetric efficiency
ηhm Hydraulic-mechanical efficiency
ηt Total efficiency (ηt= ηv*ηhm)
1) The values are applicable:
- for the optimum viscosity range from n =36 to 16mm2/s
- for hydraulic fluid based on mineral oils (for HF hydraulic fluids,observe the technical data in 90225)
2)Valid at half corner power (e.g.at Vg max and p,/2)
3) Valid at Δp=70 to 150 bar or Δp < 300 bar and t<0.1s
4) Without boost pump
5) The data are valid for values between the minimum required and maximum permissible rotational speed.Valid for external excitation (e.g.diesel engine 2 to 8 times rotary frequency,cardan shaft twice the rotar frequency).
The limit value is only valid for a single pump.
The load capacity of the connection parts must be considered.






