Variable Displacement Piston Pump A10VG

1.Integrated boost pump for boost and pilot oil supply

2.Flow direction changes when the swashplate is moved through the neutral position

3.High-pressure relief valves with integrated boost function

4.Boost-pressure relief valve

5.Optional with pressure cut-off

6.Large variety of controls

Descripción detallada

This hydraulic pump is equipped with an integrated boost pump, responsible for providing stable boost pressure and pilot oil supply to ensure reliable system control and normal startup operation. When the swashplate passes through the neutral position, the pump can realize smooth switching of flow direction, avoiding impact and pressure fluctuation. It adopts high-pressure relief valves with integrated boost function, and is fitted with independent boost-pressure relief valve to realize overpressure protection and stable pressure regulation. The pump is optionally configured with pressure cut-off function to set limit pressure according to working conditions and protect components from overload damage. Meanwhile, it supports a large variety of control modes, adaptable to different working scenarios and system matching demands, featuring compact structure, stable running and convenient parameter adjustment.

Selección y solicitud de cotización

Esta serie de productos debe seleccionarse en función del circuito hidráulico aprobado. Confirme el caudal o desplazamiento requerido, la presión continua y de punta, la velocidad de accionamiento, el tipo de control, el fluido y la interfaz de instalación antes de la selección final.

Información que debe incluir en su RFQ

  • Desplazamiento o caudal requerido a la velocidad de operación
  • Presión del sistema continua y máxima
  • Velocidad de accionamiento, requisito de control y tipo de circuito
  • Brida de montaje, eje, puertos, requisitos de fluido y filtración

Recursos relacionados

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01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A10V G / 10 - N C

Unidad de pistones axiales

01 Swashplate design, variable,nominal pressure 300 bar, maximum pressure 350 bar A10V

Modo de operación

02 Bomba, circuito cerrado G

Tamaño (NG)

03 Desplazamiento geométrico, véase "Datos técnicos" en la página 8 18 28 45 63

Dispositivo de control

18 28 45 63
04 Proportional control

hidráulico

pilot-pressure related, with inlet filtration in P and X1/X2 HD3
mechanical servo HW
Control automático, relacionado con la velocidad1) U=12V - DA1
U=24V - DA2
Hydraulic control direct operated DG
Control proporcional, eléctrico with proportional solenoid with inlet filtration in P and X1/X2 U=12V EP3
U=24V EP4
Control de dos puntos, eléctrico with switching solenoid U=12V EZ1
U=24V EZ2
Electric control, direct operated

two pressure reducing valves (FTDRE)

U=12V - - ET3
U=24V - - ET4
Electric pressure controller,

negative control,

with 4/2 directional valve and one pressure reducing valve1)

de-energized, stroking chamber is controlled via X1 U=24V - ED2
de-energized, stroking chamber is controlled via X2 U=24V - ED4

Corte por presión

18 28 45 63
05 Without pressure cut-off (without code)
With pressure cut-off - D

Interruptor de posición neutral

18 28 45 63
06 Sin interruptor de posición neutral (sin código)
Neutral position switch with DEUTSCH connector (only for HW control) L

Limitador de carrera mecánico2)

18 28 45 63
07 Sin limitador de carrera mecánico (sin código)
Limitador de carrera mecánico, ajustable externamente L

Puerto de presión de la cámara de carrera2)

18 28 45 63
08 Sin accionar el puerto de presión de la cámara X3, X4(without code)
Stroking chamber pressure portX3, X4 L

•= available    ○= on request    -= not available     = programa preferido

1) Only possible in combination with pressure cut-off(DA.D..., ED.D...)

2) Not available in combination with DG control device

DA control valve for NG28 ... 63

HD HW DG DA EP Fácil ET ED
09 Sin válvula de control DA - 1
válvula de control DA, ajuste fijo - - - 2
DA control valve, mechanically adjustable,

with position lever

direction of actuation, counter-clockwise - - - 3L
sentido de accionamiento, en sentido horario - - - 3R
Válvula de control DA, ajuste fijo, conexiones para dispositivo de control piloto - - - - 7
DA control valve, fixed setting, and hydraulic inch valve mounted,control with mineral oil - - - - - - - 8

Series

10 Series 1, index 0 10

Sentido de giro

18 28 45 63
11 Visto en el árbol de transmisión en el sentido de las agujas del reloj R
en sentido contrario a las agujas del reloj L

Material de sellado

18 28 45 63
12 NBR (nitrile rubber), shaft seal made of FKM (fluoroelastomer) N

Árbol de transmisión

18 28 45 63
13 Eje ranurado

ANSI B92.1a-1976

para bomba única S
para bomba de combinación T

Brida de montaje

18 28 45 63
14 SAE J744 de 2 agujeros C

Puerto de trabajo

15 Port thread: Metric with profile sealing ring sealing according to DIN 3852

Fastening thread at the SAE working port and through drive: Metric according to DIN 13

18 28 45 63
SAE working port A and B, same side left suction port S bottom - 10
SAE working port A and B, same side right suction port S at top

(externally piped up, except for DG)

- 13
Port and working port thread: Metric with profile sealing ring sealing according to DIN 3852

Fastening thread at the through drive: Metric according to DIN 13

18 28 45 63
Threaded port A and B, same side right suction port S bottom - - - 16

Bomba de refuerzo

18 28 45 63
16 Sin bomba de refuerzo integrada sin unidad de paso N
con transmisión directa K
Bomba de refuerzo integrada con y sin paso directo F

•= available    ○= on request    -= not available     = programa preferido

A través de la unidad3)

18 28 45 63
17 Without through drive, only for version N and F (position 16) 00
Brida SAE J744 Cubo para eje ranurado4)
82-2 (A) 5/8 pulgadas 9T 16/32DP 01
3/4 pulg. 11T 16/32DP - 52
101-2(B) 7/8 in 13T 16/32DP 02
1 pulgada 15T 16/32DP - 04
127-2 (C) 1 1/4 in 14T 12/24DP - - - 07

Válvula de alivio de alta presión

Setting range ΔpHD 18 28 45 63
18 Válvula de alivio de alta presión

direct operated, fixed setting

250 ... 320 bar sin desvío 3
con bypass 5
100 ... 250 bar sin desvío - 4
con bypass - 6

Circuito de refuerzo de filtración / suministro de presión de refuerzo externa

18 28 45 63
19 Filtración en la línea de succión de la bomba de refuerzo S
Filtración en la línea de presión de la bomba de refuerzo

Ports for external boost circuit filtration (Fe and G (Fa))

- 5) 5) D
External boost pressure supply (on version without integrated boost pump - N, K) E

Conector para solenoides6)

18 28 45 63
20 Without connector (without code), only with purely hydraulic controls
DEUTSCH molded connector

2-pin, DT04-2P

sin diodo de supresión P
with suppressor diode (only for EZ, DA and ED switching solenoid) Q

Flushing valve

18 28 45 63
21 Without flushing valve (without code)
Flushing valve SAE connection diagram, metric mounting 1
metric threaded ports 3

Versión estándar/especial

22 Versión estándar sin código
Special version -S

•= disponible ○= bajo petición -= no disponible     = programa preferido

Aviso

▶Note the project planning notes on page 59!

▶In addition to the type code, please specify the relevant technical data when placing your order.

▶Please note that not all type code combinations are available although the individual functions are marked as being available.

3)Specifications for version with integrated boost pump,please contact us for version without boost pump

4)Hub for splined shaft according to ANSI B92.1a-1976(drive shaft allocation according to SAE J744)

5) Pressure filtration is not possible in connection with DA control valve

6) Connectors for other electric components may deviate

Datos técnicos

Tamaño NG 18 28 45 63
Geometric displacement, per revolution
variable pump Vg max

 

cm3 18 28 46 63
boost pump (at p = 20 bar) Vg Sp

 

cm3 5.5 6.1 8.6 14.9
Velocidad de giro1) maximum at VG máximo nNombre min-1 4000 3900 3300 3000
limited maximum2) nmax1 min-1 4850 4200 3550 3250
intermittent maximum3) nmax2 min-1 5200 4500 3800 3500
minimum nmin min-1 500 500 500 500
Flujo at nNombre y VG máximo qv l/min 72 109 152 189
Poder4) at nNombre,  VG máximo and Δp =300 bar P kW 36 54.6 75.9 94.5
Par de torsión4) with VG máximo and Δp =300 bar M Nm 86 134 215 301
Δp =100 bar M Nm 28.6 44.6 72 100.3
Rotary stiffness of drive shaft S c kNm/rad 20.28 32.14 53.40 78.37
T c kNm/rad - - 73.80 92.37
Moment of inertia of the rotary group JTW kgm2 0.00093 0.0017 0.0033 0.0056
Aceleración angular máxima5) α rad/s2 6800 5500 4000 3300
Volumen de casos V l 0.45 0.64 0.75 1.1
Weight (without through drive) approx.6) m kg 18 25 27 39

Aviso

▶Valores teóricos, sin eficiencia ni tolerancias; valores redondeados

▶Operation above the maximum values or below the minimum values may result in a loss of function,a reduced service life or in the destruction of the axial piston unit. Prance recommends testing the loads by means of experiment or calculation /simulation and comparison with the permissible values.

Determinación de las características de funcionamiento

Flujo qv=(Vg ∙ n ∙ ηv) / 1000 l/min
Par de torsión M=(Vg ∙ Δp) /(20 ∙ π ∙ ηhm) Nm
Poder P=(2π ∙ M ∙ n)/60000=(qv ∙ Δp)/(600 ∙ ηt)  kW

Clave

Vg  Cilindrada por revolución en [cm3]

Δp Presión diferencial [bar]

n   Velocidad de giro [rpm]

ηv   Eficiencia volumétrica

ηhm  Rendimiento hidráulico-mecánico

ηt   Eficiencia total (ηt= ηvhm)

1)The values are applicable:

- for the optimum viscosity range from Vopt = 36 ... 16 mm2/s

- for hydraulic fluid based on mineral oils (for HF hydraulic fluids,observe the technical data in 90225)

2)Valid at half corner power (e.g. at Vg max and pi/2)

3) Valid at Ap = 70 ... 150 bar or Ap < 300 bar and t < 0.1 s

4)Without boost pump

5)The data are valid for values between the minimum required and maximum permissible rotational speed.

Valid for external excitation (e. g. diesel engine 2 to 8 times rotary frequency; cardan shaft twice the rotary frequency).

The limit value is only valid for a single pump.

The load capacity of the connection parts must be considered.

6)Weight may vary by equipment.

Permissible radial and axial loading of the drive shaft

Tamaño NG 18 28 28 45 45 63 63
Árbol de transmisión in 7/8 1 1 1/4 1 1 1/4 1 1/4 1 3/8
Maximum radial

force at distance a

(to the shaft collar)

Fq máx N 1300 2500 2500 3600 3600 5000 5000
a mm 16.5 17.5 17.5 17.5 17.5 17.5 17.5
Maximum axial force +Fax max N 973 987 987 1500 1500 2200 2200
-Fax max N 973 987 987 1500 1500 2200 2200

Aviso

▶The axial and radial loading generally influence the bearing service life.

▶Special requirements apply in the case of belt drive and cardan shaft. Please contact us.

Permissible input and through-drive torques

Tamaño NG 18 28 45 63
Torque at VG máximo and Δp = 300 bar1) M Nm 86 134 220 301
Maximum input torque on drive shaft2)
ANSI B92.1a (SAE J744) S ME máx Nm 192 314 314 602
in 7/8 1 1 1 1/4
T ME máx Nm - 602 602 970
in - 1 1/4 1 1/4 1 3/8
Maximum through-drive torque ME máx Nm 112 220 314 439

Distribution of torques

Torque at 1st pump M1
Torque at 2nd pump M2
Torque at 3rd pump M3
Input torque ME=M1+M2+M3
ME < ME max
Through∙drive torque MD=M2+M3
MD < MD max

1) Efficiency not considered

2) For drive shafts free of radial force

A10VG