Mobile Hydraulic Variable Pump OEM A4VSO

1.Variable pump with axial piston rotary group of swashplate design for hydrostatic drives in open circuit

2.Flow is proportional to the drive speed and displacement.

3.The flow can be infinitely varied by adjusting the swashplate angle.

4.Excellent suction performance

5.Suitable for variable-speed drives

6.HF mode for reduced data possible for HFC mode, special version available

Detailed description

This is a variable pump equipped with an axial piston rotary group of swashplate design, specifically tailored for hydrostatic drive systems in open circuits, suitable for a variety of industrial and mobile hydraulic application scenarios. The output flow of the pump is strictly proportional to its drive speed and displacement, ensuring stable and predictable hydraulic output that matches the system’s working demands. By precisely adjusting the swashplate angle, the flow can be infinitely and steplessly varied, allowing flexible adaptation to different flow regulation requirements during operation. It boasts excellent suction performance, enabling stable oil absorption even under conventional working conditions, which effectively avoids cavitation and ensures continuous and reliable operation of the pump. The pump is also suitable for variable-speed drives, adapting well to changes in drive speed without compromising performance or stability. Additionally, it supports HF mode for reduced data when in HFC mode, and a special version is available to meet specific application needs of different hydraulic systems.

ORDER CODE

1.Hydraulic fluid / version

Size 40 71 125 180 250 300 355 370 500
Mineral oil (no code)
HF hydraulic fluid (with the exception of skydrol) E
High- Speed-Version H

2.Axial piston unit

Swashplate design, variable, for industrial applications A4VS

3.Boost pump (Impeller)

Size 40 71 125 180 250 300 355 370 500
L

4.Type of operation

Pump,open circuit

5.Nominal size

displacement Vg max (cm3/r) 40 71 125 180 250 300 355 370 500

6.Control device

Size 40 71 125 180 250 300 355 370 500
Pressure control DR
Flow control FR
Power control with hyperbolic curve LR
Manual control MA
Electric Motor Control EM
Hydraulic control,control position dependent HW
Hydraulic control,control volume dependent HM
Hydraulic control,with servo /proportional valve HS HS
Electronic control EO
Hydraulic control,and stress related HD
Speed control,the two control DS

7.Series

Size 40 71 125 180 250 300 355 370 500
10 Series
20 Series
30 Series

8.Direction of rotation

Viewed on shaft end clockwise R
anti-clockwise L

9.Seals

Nitrile rubber NBR(DIN 1629) P
Fluorine rubber FRM(DIN ISO 1629) V

10.Shaft end

Keyed parallel shaft DIN 6885 P
Splined shaft DIN 5480 Z

√=available       △=in preparation       ▲=not available

11.Mounting flange

Size 40 71 125 180 250 300 355 370 500
IS04 hole B
IS08 hole H

12.Oil port B & S position

40 71 125 180 250 300 355 370 500
Oil port B and S are at the side of SAE,the angle of 90°,with fixed thread 13
Secondary pressure oil port B1 is at the opposite of port B. they should be jammed with flanges in supply 25

Complete shaft drive

No auxiliary pumps,No complete shaft drive
Complete shaft drive can be connected to the piston,the gear pumps or the radial piston pumps
Flange shaft sleeve/shaft connectable
ISO 125,4-hole Spline shaft 32x2x30x14x9g A4VSO/H/G 40 K33
S0 140,4-hole Spline shaft 40x2x30x18x9g A4VSO/H/G 71 K33
S0 160,4-hole Spline shaft 50x2x30x24x9g A4VS0/H/G 125 K34
IS0 160.4-hole Spline shaft 50x2x30x24x9g A4VSO/G 180 K34
ISO 224,4-hole Spline shaft 60x2x30x28x9g A4VSO/H/G 250 K35
ISO 224,4-hole Spline shaft 70x3x30x22x9g A4VSO/G 355 K77
IS0315,8-hole Spline shaft 80x3x30x25x9g A4VSO/G 500 K43
IS0 80,2-hole Spline 3/4" 19-4(SAE A-B) A10VSO18 KB2
S0 100,2-hole Spline 7/8" 22-4(SAE B) A10VSO28 KB3
S0 100,2-hole Spline 1" 25-4(SAE B-B) A10VS045 KB4
ISO 125.2-hole Spline 1 1/4" 32-4(SAE C) A10VS071 KB5
ISO 125.2-hole Spline 1 1/2" 38-4(SAE C-C) A10VS0 100 KB6
IS0 180,4-hole Spline1 3/4" 44-4(SAE D) A10VSO 140 KB7
82-2 (SAE A,2-hole) Spline5/8" 16-4(SAE A) G2/GC2/GC3-1X K01
82-2 (SAE A,2-hole) Spline3/4" 19-4(SAE A-B) A10VSO18 K52
101-2 (SAE B,2-hole) Spline 7/8" (SAE B) G3 K02
101-2 (SAE B) Spline25-4(SAE B-B) GC4-1X.A10V045 K04
127-2(SAE C) Spline32-4(SAE C) A10VO71 K07
101-2 (SAE B) Spline32-4(SAE C) GC5-1X K06
127-2(SAE C) Spline38-4(SAE C-C) GC6-1X,A10VO 100 K24
152-4 (SAE D) Spline44-4(SAE D) A10VO 140 K17
063,metric 4-hole Shaft with key025 R4 K57
101-2(SAE B) 22-4(SAE B) G4,A10VO 28 K68
Bandpass shaft,no sleeve,without reducing flange. K99

√=available       △=in preparation       ▲=not available

Technical data

Standard rotary group version

Size NG 40 71 125 180 250 355 500 750 7505) 1000
Geometric displacement

per revolution

Vg max cm3 40 71 125 180 250 355 500 750 750 1000
Rotational speed

maximum1)

at Vg max2) nnom rpm 2600 2200 1800 1800 1500 1500 1320 1200 1500 1000
at Vg ≤ Vg max3) nmax rpm 3200 2700 2200 2100 1800 1700 1600 1500 1500 1200
Flow at nnom and Vg max qv I/min 104 156 225 324 375 533 660 900 1125 1000
at 1500 rpm qv I/min 60 107 186 270 375 533 5816) 7706) 1125 -
Power With nnom, Vg max

and Δp = 350 bar

P kW 61 91 131 189 219 311 385 525 656 583
at 1500 rpm P kW 35 62 109 158 219 311 3396) 4496) 656 -
Torque at Vg max

and Δp = 350 bar2)

Mmax Nm 223 395 696 1002 1391 1976 2783 4174 4174 5565
and Δp = 100 bar2) M Nm 64 113 199 286 398 564 795 1193 1193 1590
Rotary stiffness of

drive shaft

Shaft end P c kNm/rad 80 146 260 328 527 800 1145 1860 1860 2730
Shaft end Z c kNm/rad 77 146 263 332 543 770 1136 1812 1812 2845
Moment of inertia JTW Kgm2 0.0049 0.0121 0.03 0.055 0.0959 0.19 0.3325 0.66 0.66 1.20
Maximum angular acceleration4) α rad/s2 17000 11000 8000 6800 4800 3600 2800 2000 2000 1450
Case volume V L 2 2.5 5 4 10 8 14 19 22 27
Weight (without through drive) approx. m kg 39 53 88 102 184 207 320 460 490 605

High-speed rotary group version

Size NG 71 250 355 500
Displacement, geometric, per revolution Vg max cm3 71 250 355 500
Rotational speed

maximum1)

at Vg max nnom rpm 3000 2)7)8) 19002) 17002) 15002)
at Vg ≤ Vg max nmax rpm - 21003) 19003) 18003)
Flow at nnom and Vg max qv I/min 213 7)8) 475 604 750
Power at nnom, Vg max

and Δp = 350 bar

P kW 124 277 352 437
Torque at Vg max

and Δp = 350 bar

Mmax Nm 395 13912) 19762) 27832)
Rotary stiffness of

drive shaft

Shaft end P c kNm/rad 146 527 800 1145
Shaft end Z c kNm/rad 146 543 770 1136
Moment of inertia JTW Kgm2 0.0121 0.0959 0.19 0.3325
Maximum angular acceleration4) α rad/s2 11000 4800 3600 2800
Case volume V L 2.5 10 8 14
Weight (without through drive) approx. m kg 53 184 207 320

1) The values are applicable:

-to the optimum viscosity range from Vopt = 36 to 16 mm2/s

- with hydraulic fluid based on mineral oils

2)The values apply at absolute pressure Pabs = 1 bar at suction ports.

3) Maximum rotational speed (speed limit) when increasing the inlet pressure Pabs at suction ports and Vg < Vg max, see diagram on page 9.

4)The data are valid for values between the minimum required and maximum permissible rotational speed. Valid for external excitation(e.g. diesel engine 2 to 8 times rotary frequency; cardan shaft twice the rotary frequency). The limit value is only valid for a single pump. The load capacity of the connecting parts must be considered.

5) with charge pump (A4VSLO)

6) At Vg < Vgmax

7) If Vg > 30% (depending on speed dee diagram"High Speed NG71")

8) For suction pressure < 1 bar see diagram Maximum rotational speed (speed limit) no rotational speed increase possible when the inlet pressure increases.

 

Maximum permissible speed (speed limit)(Ps abs = Inlet pressure [bar)

Maximal permissible speed at High Speed size 71

Determining the characteristics

Flow qv=(Vg ∙ n ∙ ηv) / 1000 I/min
Torque M=(Vg ∙ Δp) / 20 ∙ π ∙ ηhm Nm
Power P=(2π ∙ M ∙ n)/60000=(qv ∙ Δp)/600 ∙ ηt kW

Key

Vg = Displacement per revolution in [cm3]

Δp = Differential pressure [bar]

n = Rotational speed [rpm]

ηv = Volumetric efficiency

ηhm = Hydraulic-mechanical efficiency

ηt = Total efficiency (ηt= ηvhm)

Notices

▶Theoretica values, without efficiency and tolerances;values rounded

▶Operation above the maximum values or below the minimum values may result in a loss of function, a reduced service life or in the destruction of the axial piston unit. We recommend testing the loads by means of experiment or calculation / simulation and comparison with the permissible values.

▶Special requirements apply in the case of belt drives.Please contact us.

Permissible radial and axial forces of the drive shafts

Size NG 40 71 125 180 250 355 500 7501) 1000
Radial force,

maximum

Fq max N 1000 1200 1600 2000 2000 2200 2500 3000 3500
Maximum axial force ±Fax max N 600 800 1000 1400 1800 2000 2000 2200 2200

Permissible input and through-drive torques

Size 40 71 125 180 250 355 500 750 1000
Torque at Vg max and Δp = 350 bar1) Mmax Nm 223 365 696 1002 1391 1976 2783 4174 5565
Maximum input torque on drive shaft2)
Splined shaft Z ME max Nm 446 790 1392 2004 2782 3952 5566 8348 11130
Shaft key P ME max Nm 380 700 1392 1400 2300 3557 5200 7513 9444
Maximum through-drive torque
Splined shaft Z MD max Nm 223 395 696 1002 1391 1976 2783 4174 5565
Shaft key P MD max Nm 157 305 696 398 909 1581 2417 3339 3879

Distribution of torques

Torque at 1st pump M1
Torque at 2nd pump M2
Torque at 3rd pump M3
Input torque ME=M1+M2+M3
ME < ME max
Through-drive torque MD=M2+M3
MD < MD max

1)Efficiency not considered

2)For drive shafts with no radial force

A4VSO